Best-Selling China Automatic MIG FCAW/GMAW Welding Machine FOR Kinds of pipes

Now we have highly developed devices. Our items are exported towards the USA, the UK and so on, enjoying a great popularity among the customers for Best-Selling China Automatic MIG FCAW/GMAW Welding Machine FOR Kinds of pipes, And we can help looking for any products of the customers’ needs. Make sure provide the best Service, the Best Quality, The fast Delivery.
Now we have highly developed devices. Our items are exported towards the USA, the UK and so on, enjoying a great popularity among the customers for Automatic Welder, China Automatic MIG Welding Machine, Our factory covers an area of 12,000 square meters, and has a staff of 200 people, among which there are 5 technical executives. We have been specialized in producing.Now we have rich experience in export. Welcome to contact us and your enquiry will likely be replied as soon as possible.

Function:

HW-ZD-200 series all position automatic pipeline welding machine is the latest masterpiece of the cooperation between Tianjin Yixin Pipe Equipment Co., Ltd. and Tsinghua University. It integrates more than ten patented technologies such as head automatic walking, electronic control system, and fault detection system. It can realize precise control of posture and time, intelligent gun swing function, even the ultra thick pipes can be welded with excellent welding quality. The maximum welding thickness can reach 100mm. It is a hot sale all position automatic welding machine in home and abroad,widely used in gas and natural oil pipe welding as first and great breakthrough. The whole system realizes integration optimization, adopts high-quality alloy steel shell of impact-resistant engineering, exclusive patented appearance design, exquisite and generous, compact and portable, and has a high degree of integration. All components can be integrated and stored in the outer box, which is convenient for on-site management and inter-project transportation; The base of the box is equipped with universal wheels, which is convenient for on-site movement and is suitable for various harsh welding environments.

Features:

◆Integrated welding head with wire feeder: compact structure, stable wire feeding, strong arc stability, light overall weight

◆Data record: Realize 360°24 welding zone parameter presets, automatic reuse, to meet the GMAW/FCAW-GS welding process of various working conditions.

◆Applicable: 5-100mm thickness pipelines. OD: above 125mm (for fitting and cap)

◆Welding material: Carbon steel, stainless steel, alloy steel, low temperature steel.

◆Portable use: Small size and light weight. The portable design is suitable for field construction operation requirements.

◆On site work: The pipe is fixed and the magnetic head is crawling on the pipe, which realizes the automatic welding of the pipeline in all positions

◆High quality: The weld seam is beautifully formed, and the weld seam quality can meet the flaw detection requirements.

◆High efficiency: Welding efficiency increased by 400% (compared to traditional manual welding)

◆Wireless control: Using a high-definition 5-inch color touch screen interface, which can realize real-time editing, input, storage and recall of welding parameters

◆Easy operation:Easy training, quick start, reducing dependence on scarce and highly skilled welders

◆Detection test: The weld quality meets UT/RT and other flaw detection tests.

Technical Parameters:

Welding head

Power Supply

Comparison

On Site Work

Training for better results

We can train your operator to handle the welding machine( operators with basic welding experience are available). Once everything is well done, you are ready for start your welding.

Maintenance

We take the continuity of your company seriously. Therefore we offer several maintenance solutions. First of all, your employees are trained to do the regular maintenance themselves. If there are any problems, we can offer the next options.

1. Thanks to the online environment, we can give solutions online to solve problems from a distance. We can offer telephonic support to assist your operators.

2. If there are any troubles, we can handle asap. If there are something that we cannot handle online, we can also offer on site training.All Position Pipeline Automatic Welding Machine (Track Type)
Best-Selling China Automatic MIG FCAW/GMAW Welding Machine FOR Kinds of pipes
Because of its small size and easy movement, the all-position automatic pipe welding machine is mainly used for on-site welding in pipeline pre-production rather than batch prefabrication in the workshop. Today, I will introduce to you an all-position automatic pipe welding machine (track type) of Tianjin Yixin Pipeline Equipment.
1. Use of all-position pipeline automatic welding machine: China Automatic MIG Welding Machine, Automatic Welder
All-position pipeline automatic welding machine (track type) is a large and medium-diameter fixed port pipeline welding equipment, suitable for:
1.1 Welding of long-distance pipelines;
1.2 Welding of the annular weld of the fixed port;
1.3 The diameter of the pipe is greater than or equal to 400mm;
1.4 The width of the weld is less than 30mm;
Equipped with flexible or rigid straight track, all-position pipeline automatic welding machine (track type) can also be used for:
1.5 Welding of vertical seams, inner and outer circumferential seams, and vault lap seams of other structures such as containers and storage tanks.
To
2. Features of All Position Pipeline Automatic Welding Machine
2.1 The specially designed open-type rigid ring track is easy to disassemble and assemble, the connection is reliable, the welding trolley crawls smoothly, the arc length changes little, and the welding process is stable;
2.2 Applicable flux-cored or solid-cored welding wire;
2.3 Four welding waveform modes, suitable for welding of hot bead, fill bead and cover bead;
2.4 Welding parameters can be set before welding or can be adjusted in real time during welding;
2.5 The crawling trolley is small in size, light in weight, simple to install and easy to master;
2.6 The control system has strong anti-interference ability and reliable performance;
2.7 Appropriate windproof measures can be used for field welding.
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3. The composition of all-position pipeline automatic welding machine equipment
3.1. MIG welding power source (the welding power source can be equipped with American Fermat ARC-MASTER501 power supply; Finland KEMPPI4200 power supply; American Miller 456P power supply; in places that can provide city power, you can choose Tangshan Matsushita PANA-AUTO KR- 350 power supply.).
3.2. Welding trolley (the trolley includes a crawling system, a swing system, a wire feeding system and a dry extension adjustment system, with a welding wire tray).
3.3. Open rigid ring track (optional according to different pipe diameters).
3.4. Control box.
3.5. Operation box.
3.6. Gas proportioner.
3.7. Welding cables, control cables and air pipes, etc.

4. Technical parameters of all-position pipeline automatic welding machine
4.1. Welding power source
The technical data of the welding power source is detailed in its instruction manual.
4.2. Orbit
Radius adjustment range 20mm
4.3. Crawling Oscillator
Input voltage: 220V
Frequency: 50Hz
Power: 240W
Wire feeding speed 1.9～19 m/min
Welding wire diameter φ0.8 ~ 1.2mm
Walking speed: 0～36m/h
Swing range: 2.5～30mm
Swing speed: 0～42mm/S
Maximum deviation: 70mm
Stay time: 0~2S
Welding waveform mode: Triangular wave Trapezoidal wave Rectangular wave Straight line
Welding wire reel weight: 5 Kg
Welding head weight: 12Kg

5. All-position pipeline automatic welding equipment adapts to the environment
Ambient temperature-40℃～+50℃
Relative air humidity ≤85%
Altitude 0～4000M

6. Welding power supply for all-position pipeline automatic welding machine
6.1 The secondary cable and ground wire should be less than 10 meters, and the cross-section should not be less than 35mm2;
6.2 The allowable range of power input voltage fluctuation is ±10%;
6.3 It is strictly forbidden for the gas pipe to be injured by vehicle pressure or heavy objects;
6.4 The welding power source must not have metal foreign objects in;
6.5 The welding power source is more than 20cm away from the wall, and the two sets are placed in parallel by more than 30cm.